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ECO-SPAN System

Fire Stops Where It Enters.

ECO-SPAN is the horizontal structural envelope — floors, ceilings, and trusses replaced with a non-combustible system that stops fire from below and from above.

4-Hour
Fire Rating
87%
Recycled EPS
14s
Cycle Time
ASTM
Certified

The Problem With Wood

Wood Fails at the Core.

Fire enters through the horizontal structural envelope — from below through floor systems and from above through roof assemblies. Wood-framed buildings fail at the structural core.

Wood trusses ignite within minutes of fire exposure

Floor systems collapse before occupants can evacuate

Roof assemblies provide zero fire barrier from above

Insurance cannot cover combustible structural systems in WUI zones

ECO-SPAN beam and block system installation

The Solution

ECO-SPAN Beam and Block System

A precast composite system that forms the horizontal structural envelope at every floor and ceiling level. Replaces wood entirely.

Fire Resistance

4-Hour Rated

Non-combustible materials eliminate ignition pathways at the structural level, from below and above. Exceeds all current code requirements.

Thermal Performance

High R-Value

Advanced composite EPS core delivers superior thermal and acoustic performance without combustibility. Energy efficiency built into the structure.

Rapid Deployment

14-Second Cycle

Industrial production at 3,000-4,000 blocks per day. Compatible with fast-track modular construction. Reduces labor and timeline at scale.

MEC-140-ELEKTRO automated manufacturing line

Manufacturing

MEC-140-ELEKTRO Platform.

PC and PLC-controlled precision manufacturing. Turnkey package valued at $1,634,441. Domestic manufacturing platform.

Daily output3,000-4,000 blocks
Monthly capacity66,000 blocks
Cycle time14 seconds per block
Asset value$1,634,441

Technical Specifications

ECO-SPAN Block Specifications

Fire Rating4-Hour ASTM E119
MaterialNon-combustible composite matrix
EPS Content87% recycled EPS
Structural ApplicationFloors, ceilings, roof assemblies
Thermal PerformanceHigh R-value composite core
Production Rate3,000-4,000 units per day
CompatibilityStandard construction workflows
CertificationsASTM, building code compliant

Ready to Specify ECO-SPAN?

Configure your project or contact the ECOCORE team to discuss structural specifications for your WUI development.